The ABC's of Barn and Trailer
Flooring
Summit Stall Mats
Always get a fully revulcanized mat.
At first glance, choosing a stall mat looks easy. They
all look alike to the average person - black, rubber, heavy. It is true that nearly all
stall mats start out as old car, truck or bus tires. Thats good. Summit has sold over 1 million stall mats and in the process has saved more
than 20 million tires from going to the dump or otherwise polluting our earth.
Summit is extremely careful, however, to select only traded-in tires
or tires that never passed inspection at the tire plant. We also use the scrap from tire
and tube manufacturing and gasket makers, rubber thats never been on the pavement.
We dont use tires that have lain in scrap heaps for years or that have been
contaminated with other waste.
Summits mats are designed and made
especially for stalls. Some sellers of stall mats are really conveyor belt
manufacturers who sell their belting as stall mats. Some others will sell you mats made
for roof walkways or sound-deadening panels. They figure a horse is just a horse. Not us.
Were horse people - just like you.
Sure, stall mats cut mucking time in half and pay for themselves in bedding and labor
savings. But we want your horse on the safest, most comfortable, and most durable mat
possible, not on just a piece of rubber.
The majority of mats sold today, such as those you typically find in
a farm or discount store, are not revulcanized mats. They are bound mats,
meaning they are shreds or crumbs of tires that are cooked with urethane, a flammable and
toxic glue. Oh, its great glue to be sure, but glue it is. The glue is all that
holds the rubber together, and when the glue breaks, and break it will, the rubber and the
mat can fall apart.
We think of making mats like youd make a cake. The batter,
when mixed, forms a homogeneous product. The flour doesnt just stick to the other
ingredients. All the ingredients combine, and when baked, make a cake that is perfectly
blended and textured.
Most mat makers use urethane because they do not have presses strong
enough or hot enough to vulcanize. Revulcanization takes the
same tire shreds and crumb rubber, blends them with some important additives, and recooks
them into one solid block forming the strongest
possible mat. Mats made in a bound process flake and wear out far more
quickly.
Its easy to test a mat to see if its bound.
Take a key or a putty knife (sometimes your fingernail will do) and scrape the edge of the
mat. If some rubber flakes off, chances are its a urethane bound mat. If you can get
it to flake, just think what your horse will do to it!
All Summit rubber stall mats are 100% fully revulcanized for lasting
durability. We guarantee it!
Be sure it has a grooved or footed
bottom.
The cheapest design for a mat is to make it flat on
both sides. Flat-bottomed mats are great for roof walks and
other industrial applications, but they should not be used in large
animal facilities. Heres why: they are prone to curling, particularly if they
are urethane-bound mats (through a process called cold flow) or if they are
like conveyor belts and have a nylon fiber in them (the nylon shrinks and pulls the edges
of the mat up). A grooved or footed revulcanized mat flexes and retains its original
shape.
Flat-bottomed mats also are poorly designed for animals to be living
on them. Once again, heres why: a grooved or footed bottom enhances rubbers
natural resilience, thereby providing your horse with greater comfort. And as all of you high school biologists know, the
additional drainage and aeration that can take place under a grooved or footed bottom mat
is important for odor control and added
hygiene.
Remember, a grooved, footed or channeled-bottom mat provides more flex and will reduce muscle and
skeletal stress, providing considerably more comfort
for your horse.
All Summit rubber stall mats have grooved or footed bottoms.
We guarantee it!
This is a good time to talk about how hard or soft a mat should be.
A mat that is too soft, feels good, but it wont last long. It can also cause torsion injuries to
pasterns, knees and stifles.
A mat that is too hard, like a conveyor
belt, may last 50 years, but it can be dangerously slippery.
Extensive testing has shown that a mat between 60 and 65 durometer
(the measure of hardness) is the best for equine use. Ask whomever is trying to sell you
mats to pledge that their mat falls within this range. We guarantee
it.
Check the warranty.
Check the Warranty and better yet, the company selling you mats.
Many folks selling stall mats have not been around as long as the warranties they offer.
Summit is rated by Dun & Bradstreet and listed by the Better Business Bureau. We can
provide you the names of many happy customers whose mats are still performing well past
the expiration of the warranty.
We know that some horses paw or pace the stall, and no mat can stand up to this abuse. In
a case like this, tell us up front so we can suggest the best ways to solve this problem.
It can be done!
Ask anybody youre considering for supplying your mats what Universities use their
mats. Get it in writing. Here are just some of the world famous Vet Schools that use
Summits mats:
Ohio State University
New Bolton Center, University of Pennsylvania
University of California, Davis
Cornell University
Louisiana State University
Gluck Research Center, University of Kentucky
Washington State University
University of Georgia
University of Missouri
Auburn University
Michigan State University
Texas A&M University
University of Tennessee
Mississippi State University
University of Minnesota
University of Wisconsin
Iowa State University
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